Need Gaylord Boxes for Bulk Shipping?
President Container manufactures custom Gaylord boxes in single, double, and triple-wall construction for your bulk packaging needs.
What Is a Gaylord Box?
A Gaylord box is a large, pallet-sized corrugated container typically measuring 40 x 48 inches at the base — matching the footprint of a standard North American pallet. Gaylords are designed for bulk shipping and storage of loose or semi-packaged goods, eliminating the need to individually box hundreds or thousands of smaller items. The name “Gaylord” originated as a brand name but has become the generic industry term for any bulk corrugated container of this scale.
Most Gaylord boxes are constructed with double-wall or triple-wall corrugated board to withstand the significant weight of bulk contents. Heights typically range from 24 to 48 inches, though custom depths are available. The boxes can be configured as RSC, HSC, or Bliss style construction depending on load requirements.
Common Applications for Gaylord Boxes
Gaylords are used across a wide range of industries for bulk material handling. Recycling facilities use them to collect and transport sorted plastics, paper, and metals. Agricultural operations ship produce, grains, and animal feed in Gaylords. Manufacturing plants use them to move parts, components, and raw materials between facilities. E-commerce fulfillment centers rely on Gaylords for receiving bulk inventory from suppliers.
In many operations, Gaylord boxes replace reusable plastic bins or wooden crates at a fraction of the cost. After use, the corrugated material is fully recyclable, supporting sustainability goals without the return logistics required by reusable containers.
Wall Construction Options
The wall construction of a Gaylord box directly determines its load capacity. Single-wall Gaylords work for lightweight, low-density materials like packing peanuts or empty plastic containers. Double-wall construction handles moderate loads such as canned goods or packaged food products. Triple-wall Gaylords — the heaviest-duty option — can support loads exceeding 2,000 pounds, making them suitable for metal parts, liquids in bags, and dense industrial materials.
Gaylord Boxes from President Container Group
President Container produces Gaylord boxes in all standard pallet sizes and custom inside dimensions. We offer flexographic printing for handling instructions, product identification, and branding. Our President Industrial Products division also stocks standard Gaylord sizes for businesses that need immediate availability. Contact us to discuss your bulk packaging requirements.
Frequently Asked Questions
What size is a standard Gaylord box?
The most common Gaylord box measures 40 x 48 inches at the base to match a standard pallet footprint. Heights vary from 24 to 48 inches depending on the application.
What is the weight capacity of a Gaylord box?
Weight capacity depends on wall construction. Single-wall Gaylords hold lighter materials, double-wall handles moderate loads, and triple-wall Gaylords can support loads exceeding 2,000 pounds.
Are Gaylord boxes recyclable?
Yes. Gaylord boxes are made from corrugated cardboard, which is one of the most widely recycled packaging materials. They support sustainability initiatives as a single-use alternative to reusable containers.
Order Gaylord Boxes from PCG
President Container Group · 200 W Commercial Ave, Moonachie, NJ 07074 · (201) 933-7500